How to produce 3-20mm low-density products and reduce production costs through foam board production lines?

The PVC foam board manufacturing line of Xinhe Machinery is a stable answer to the production of 3-20mm low-density products and reduction of production costs. It combines professional design and practicality in order to allow the customers to balance product quality with cost efficiency. This goal can be reached in the following ways according to the equipment of Xinhe.

Use calcium carbonate with a reasonable mesh size

The production line of PVC foam board manufactured by Xinhe is highly adjusted to the usage of the calcium carbonate with moderate mesh size. The introduction of such calcium carbonate as a filler can be an efficient measure to decrease the usage of the raw materials that are rather costly and, consequently, decrease the cost of the raw materials. In the meantime, the consistency in the processing capacity of the line is such that addition of calcium carbonate does not influence the quality of forming low density foam boards.

Control the amount of foaming agent, adjust the mold pressure and temperature

The production line of Xinhe is set up with accurate control mechanisms that will ensure that the quantity of foaming agent is properly controlled. Appropriate dosage of foaming agent is essential in the formation of low density products. Also, the line enables the flexible regulation of the mold pressure and temperature that will guarantee the consistency of the foaming of materials, eliminate the occurrence of wasted materials due to inappropriate parameters, and lower the production costs.

Add plasticizer

The PVC foam board manufacturing line of Xinhe accommodates the scientific addition of plasticizer. However, the proper level of plasticizer can enhance the ease of raw materials in the processing stage, minimize the amount of energy needed in the production line, and decrease costs spent on energy. It has also been used to preserve the mechanical characteristics of low density foam boards that guarantee the quality of the product but at reduced prices.

Provide professional production guidance

Other than equipment capabilities, Xinhe provides expert production advice to its PVC foam board production line. Its group of professionals have hands-on experience on the matching of raw materials and parameter optimization, thus enabling the customer to save on the loss of trials. This instruction allows customers to use the maximum cost saving opportunities of the production line during the real operation.

Overall, the methods, combined with the PVC foam board production line of Xinhe, offers the customers the perfect way to make lower-density products (3-20mm) with lower costs. Not only does it guarantee quality of the product but also promotes market competitiveness among the customers as a result of cost control.